Overview
- Engines
- 2.8L inline-six, 4.4L V8, 2.5L inline-six, 3.0L inline-six
- Came as
- On record
- 6 warnings, 14 recalls
Sold as 528i (1997–2000), 540i, 525i (2001–2003), 530i (2001–2003)
The story
Joji Nagashima's design was chosen in June 1992 and frozen for production under Chris Bangle. The E39 premiered at the 1995 Frankfurt show and reached the US as a 1997 model, introduced in mid-1996. Edmunds, a published reference
It used aluminum for most of its front suspension, and its body was 40 percent stiffer than the E34's. Car and Driver put it on its 10Best list six times running, from 1997 to 2002, and CarGurus says many fans consider it the best 5 Series of all. CarGurus, a published reference
A facelift for 2001 brought new lights and a new six-cylinder engine range, with the 525i and 530i in place of the 528i. Edmunds, a published reference
Rare and special
Colors
- Electric Red2000
- Anthracite Metallic2000
- Siena Red Metallic2000
- Sahara Beige Metallic2000
- Aspen Silver Metallic2000
Show all 21 colors
- Glacier Green Metallic2000
- Biarritz Blue Metallic2000
- Slate Green Metallic2003
- Sterling Gray Metallic2003
- Topaz Blue Metallic2003
- Blue Water Metallic2003
- Titanium Gray Metallic2003
- Steel Blue Metallic2003
- Toledo Blue Metallic2003
- Kalahari Beige Metallic2003
- Black Sapphire Metallic2003
- Orient Blue Metallic2000–2003
- Alpine White2000–2003
- Jet Black2000–2003
- Titanium Silver Metallic2000–2003
- Oxford Green Metallic2000–2003
Interiors
- Sand2000–2003
- Stone Green2000
- Gray2000–2003
- Black2000–2003
- Stone Green/Black2003
Sources: Edmunds
Specs
Badges
- 528i (1997–2000): 2.8L inline-six, Rear-wheel drive Edmunds, a published reference
- 540i: 4.4L V8, Rear-wheel drive Edmunds, a published reference
- 525i (2001–2003): 2.5L inline-six, Rear-wheel drive Edmunds, a published reference
- 530i (2001–2003): 3.0L inline-six, Rear-wheel drive Edmunds, a published reference
Engines
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2.8L inline-six M52 engine page CarGurus, Edmunds, a published reference
190 hp and 206 lb-ft at first, and 193 hp from 1999 · 1997–2000
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4.4L V8 M62 CarGurus, Edmunds, a published reference
282 hp, with 310 lb-ft at first and 324 lb-ft from 1998
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2.5L inline-six M54 engine page CarGurus, Edmunds, a published reference
184 hp in CarGurus' guide, 185 hp in Edmunds' 2001 review · 2001–2003
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3.0L inline-six M54 engine page Edmunds, a published reference
225 hp and 214 lb-ft · 2001–2003
Transmissions
- Five-speed manual Edmunds, a published reference
- Four-speed automatic (1997–2000) Edmunds, CarGurus, a published reference
- Five-speed automatic Edmunds, a published reference
- Six-speed manual Edmunds, a published reference
Drivetrains
- Rear-wheel drive CarGurus, a published reference
Body styles
- Sedan Edmunds, a published reference
- Sport Wagon (1999–2003) Edmunds, a published reference
Packages
- Sport Package Edmunds
- Cold Weather Package Edmunds
- 540i M-Sport (2003) A published reference
Figures
- Model code: E39 A published reference
- Built: Mostly in Dingolfing, Germany, from 1995 to May 2004 A published reference
- Total built: 1,488,038, of which 266,209 were Touring wagons A published reference
- US sales: 19,294 from May 1999 to May 2000, and 15,233 the year after A published reference
- Consumer Reports: Gave the 530i its highest car rating to date in 2001 A published reference
Rare trims and options
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Rare
540i M-Sport Package
A limited run for the US in 2003 A published reference
1,190 built for United States A published reference
Years and what changed
- 1997
The redesigned 5 Series arrives as the 528i and the V8 540i sedans. The wagons are dropped. Edmunds
- 1998
The 540i's V8 gains torque. CarGurus
- 1999
Sport wagon versions of the 528i and 540i arrive, and the 528i gains a little power. Edmunds, CarGurus, a published reference
- 2000
No changes. CarGurus
- 2001
Refresh
A facelift brings new lights and the 525i and 530i in place of the 528i, plus rear head airbags, parking sensors and a bigger navigation screen. Edmunds, a published reference
- 2002
No change recorded
- 2003
The 530i can have a new sport package with sport suspension, and the 540i M-Sport is sold as a limited model. CarGurus, a published reference
Watch out
Faults owners and the press report, and how to spot each one.
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Cooling system failure All years
Check: Ask for records of the expansion tank, water pump, thermostat and radiator, and watch the temperature gauge on a long drive.
Euro Premium Parts calls the cooling system the most critical issue on the six, with plastic parts that turn brittle and can fail together, overheating the engine. CarGurus also advises watching the cooling system and changing the coolant regularly. CarGurus, a seller's guide (unofficial)
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Timing chain guides on the V8 All years
One source so far
Check: Listen for a rattle at a cold start.
Euro Premium Parts says the M62's plastic chain guides wear, and that a failed tensioner left alone can wreck the engine. A seller's guide (unofficial)
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Cracks at the rear subframe mounts All years
One source so far
Check: Have the rear subframe mounting points inspected for cracks, especially on a 540i.
Euro Premium Parts says the mounting points in the body can crack under stress, making the car unstable, and that the repair means reinforcement welding. A seller's guide (unofficial)
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Worn front control arm bushings and ball joints All years
One source so far
Check: On the test drive, feel for vague steering and listen for clunks.
Euro Premium Parts calls this nearly universal on E39s past 80,000 miles. A seller's guide (unofficial)
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Missing pixels in the instrument cluster All years
One source so far
Check: Look for dead rows of pixels in the cluster's display.
Euro Premium Parts calls this very common on older E39s, and minor. A seller's guide (unofficial)
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VANOS wear on the six All years
One source so far
Check: Feel for a rough idle or a loss of power.
Euro Premium Parts says the VANOS solenoid and seals degrade with age, and that a rebuild kit is a well-known repair. A seller's guide (unofficial)
Going to see one? Take the checklist with you.
Open the checklistRecalls
Newest first. Ask the seller for proof the work was done, or check the VIN with NHTSA.
2000–2003 Recall 19V015000
The sports steering wheel's airbag inflator can explode as its propellant degrades. Owners are told not to drive until dealers inspect and replace it. NHTSA
2001–2002 Recall 17V047000
A replacement driver's airbag inflator can rupture as its propellant degrades. Owners are told not to drive until dealers inspect and replace it. NHTSA
2002–2003 Recall 15V318000
Moisture can get into the driver's dual-stage airbag, whose inflator can then rupture. Owners are told not to drive until dealers replace the airbag. NHTSA
1996–1997 Recall 04V183000
The front spring strut plate can crack after long exposure to the elements and break, and could touch the tire. Dealers fit a retaining clip under the plates. NHTSA
2001 Recall 03V421000
A microprocessor in the airbag control module can fail and fire the airbags, seat belt pretensioners or battery safety terminal unintentionally. Dealers replace the module. NHTSA
Show all 14 recalls
2001 Recall 02V138000
A failing cooling fan motor can overload the fan's control unit and stop the fan. Dealers replace the fan. This adds cars to 01V206000. NHTSA
2002 Recall 02V057000
A thrust bearing in the front strut mounts may not have been positioned and secured, so a strut could separate from its mount. Dealers replace both upper mounts. NHTSA
2002 Recall 01V352000
The tires' outer sidewalls may have been cut when they were fitted, and can slowly lose pressure. Dealers inspect all five tires and replace any that are cut. NHTSA
2001 Recall 01V206000
A failing cooling fan motor can overload the fan's control unit and stop the fan. Dealers replace the fan. NHTSA
2000 Recall 00V048000
The brake lamp switch can fail with the brake lamps stuck on or off. Dealers inspect it and fit an improved switch if needed. NHTSA
1999 Recall 99V004000
The insulation on the main cable from the generator to the starter is too thin and can be cut by its clip. Dealers tape the cable and fit a revised clip. NHTSA
1999 Recall 99V005000
A ring gear in the five-speed automatic can wear early, losing first, second, third and reverse. Dealers replace the gearbox. NHTSA
1998 Recall 98V142000
The differential's pinion shaft may lack its surface hardening and wear early. Dealers replace the differential. NHTSA
1998 Recall 98V143000
The gear position switch's seal can leak and let water in. Dealers replace the switch. NHTSA
Owning
What owners and buyers say
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Sought after
The E39 as a driver's car All years
One source so far
CarGurus says the E39 is generally considered the most rewarding 5 Series to drive and the best of the breed to many fans, and that it is starting to appreciate as a classic. CarGurus
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Watch for
An early 540i without proof of its bores 1997–1998
Walk away One source so far
Euro Premium Parts calls pre-1999 540i cars the highest-risk purchase, for the Nikasil bore problem, and says to approach them with extreme caution without a bore inspection or proof of a replacement engine. A seller's guide (unofficial)
Maintenance
Engine oil and filter All years
Replace every 5,000 miles, per a parts seller. Euro Premium Parts says every 5,000 to 7,500 miles, rather than following the service indicator A seller's guide (unofficial)
Ask the seller: Ask for oil change records.
Cooling system All years
Replace every 80,000 miles, per a parts seller. Euro Premium Parts advises replacing the expansion tank, water pump, thermostat, hoses and radiator at or before 80,000 miles, whatever the symptoms A seller's guide (unofficial)
Ask the seller: Ask whether the cooling system has been renewed.
Differential and gearbox fluid All years
Replace every 50,000 miles, per a parts seller. Euro Premium Parts advises it despite BMW calling it a lifetime fill A seller's guide (unofficial)
Brake fluid All years
Replace every 2 years, per a parts seller A seller's guide (unofficial)
Warranty when new
| Basic | 50,000 miles or 4 years Edmunds |
|---|---|
| Drivetrain | 50,000 miles or 4 years Edmunds |
| Rust | 6 years EdmundsAny miles |
| Roadside assistance | 50,000 miles or 4 years Edmunds |
| Free scheduled maintenance | 50,000 miles or 4 years EdmundsEdmunds' 2003 specs page gives this; its 2001 review gives three years or 36,000 miles |
Before you pay: every warning, recall and check on one sheet.
Open the checklist